1A Auto Video Library
Our how-to videos have helped repair over 100 million vehicles.
Enter Vehicle Year Make Model

Specify your vehicle's year, make and model to guarantee fit.

How to Replace EGR Valve 1996-99 GMC K1500

Created on: 2017-05-10

How to repair, install, fix, change or replace a failing, worn out, or defective EGR valve on 96, 97, 98, 99 GMC Sierra K1500 New EGR Valve from 1AAuto.com.

  1. step 1 :Removing the EGR Valve
    • Remove the 10mm hold down bolt from the water pump pipe
    • Disconnect the electrical connectors
    • Remove the 10mm bolts from the valve
    • Remove the gasket from the mating surface
  2. step 2 :Installing the EGR Valve
    • Line the valve into place
    • Tighten the two 10mm bolts to the valve
    • Connect the connectors
    • Tighten the 10mm hold down bolt

Tools needed

  • Socket Extensions

    10mm Socket

    Ratchet

Hi, I'm Mike from 1AAuto. We've been selling auto parts for over 30 years! We're dedicated to delivering quality auto parts, expert customer service, and fast and free shipping, all backed by our 100% satisfaction guarantee. So visit us at 1AAuto.com, your trusted source for quality auto parts.

In this video, we're going to be working with our 1996 GMC Sierra. We're going to show you how to remove and replace the EGR valve on a 5.7-liter V8.
If you like this video, please click subscribe. We have a ton more information on this and many other vehicles. If you need these parts for your truck, you can follow the link down in the description over to 1aauto.com.

Here are the items you'll need for this repair: 10mm socket, ratchet, socket extension

Loosen and remove the 10 millimeter hold down bolt for the water pump pipe. Do this with a 10 millimeter socket ratchet and extension. Disconnect the electrical connectors for the coolant temp sensor and the EGR by lifting up on the tab and unplugging them. You can now remove the two 10 millimeter bolts, one at the bottom here and one opposite it in the top right corner of the 1:00 position. You can now remove the EGR valve from the vehicle.

Make sure your gasket is off. Ours just fell off when we undid it so make sure you find that. If there's anything still stuck to the mating service, make sure to remove that. Install your new gasket and setup a bolt. This will just make it easier to line everything up.

Install the EGR along with the new gasket. Just want to make sure that that gasket doesn't come out of place. We need to do some fine tuning. You can now tighten down the two 10 millimeter bolts, reconnect your electrical connectors, and reinstall the 10 millimeter hold down bolt for the water pump too.
Thanks for watching. Visit us at 1AAuto.com for quality auto parts, fast and free shipping, and the best customer service in the industry.

1996 - 2002  Chevrolet  Express 2500 Van
2003 - 2003  Chevrolet  Express 3500 Van
1996 - 2002  Chevrolet  Express 3500 Van
1996 - 2002  Chevrolet  Express 1500 Van
2002 - 2002  Cadillac  Escalade EXT
1996 - 2002  GMC  Savana 1500 Van
1996 - 2002  GMC  Savana 2500 Van
2003 - 2003  GMC  Savana 2500 Van
1996 - 2002  GMC  Savana 3500 Van
2003 - 2003  GMC  Savana 3500 Van
2002 - 2002  Cadillac  Escalade
2001 - 2002  Chevrolet  Silverado 1500 HD
2000 - 2005  Cadillac  Deville
2002 - 2005  Buick  LeSabre
2005 - 2005  Buick  LaCrosse
1996 - 1996  Acura  SLX
2002 - 2004  Buick  Regal
2002 - 2005  Buick  Park Avenue
2002 - 2005  Chevrolet  Impala
1996 - 2000  Chevrolet  C3500 Truck
1996 - 2000  Chevrolet  C2500 Truck
1996 - 1998  Chevrolet  C2500 Truck
1996 - 1999  Chevrolet  C1500 Truck
2002 - 2002  Chevrolet  Avalanche 1500
1996 - 2002  Chevrolet  Astro
1999 - 2000  Cadillac  Escalade
2000 - 2002  Cadillac  Eldorado
1993 - 1993  Chevrolet  Astro
2000 - 2004  Cadillac  Seville
1996 - 1998  Chevrolet  C1500 Truck
1999 - 2002  Oldsmobile  Intrigue
1996 - 2001  Oldsmobile  Bravada
2002 - 2005  Pontiac  Grand Prix
2002 - 2005  Pontiac  Bonneville
1999 - 2001  Isuzu  VehiCROSS
2001 - 2003  Oldsmobile  Aurora
1996 - 2002  Isuzu  Trooper
1998 - 2000  Isuzu  Hombre
2002 - 2004  Isuzu  Axiom
1998 - 2000  Isuzu  Amigo
2004 - 2004  Isuzu  Rodeo
1998 - 2004  Isuzu  Rodeo
1998 - 2003  Isuzu  Rodeo
1996 - 1997  Isuzu  Rodeo
1996 - 2002  Honda  Passport
2001 - 2002  GMC  Sierra 3500
1999 - 2002  GMC  Sierra 2500
2002 - 2002  GMC  Yukon
1999 - 2002  GMC  Sierra 1500
1999 - 2000  GMC  Sierra 2500
1996 - 1998  GMC  K2500 Truck
1996 - 1999  GMC  K1500 Truck
1996 - 2002  GMC  S-15 Sonoma
1993 - 1993  GMC  Safari
1996 - 2002  GMC  Safari
1996 - 2000  GMC  K2500 Truck
1996 - 2000  GMC  K3500 Truck
2000 - 2001  GMC  Yukon
1996 - 1999  GMC  Yukon
1999 - 2002  Chevrolet  Silverado 1500
2000 - 2002  Chevrolet  Tahoe
1999 - 2002  Chevrolet  Silverado 2500
2001 - 2002  Chevrolet  Silverado 3500
2000 - 2000  Chevrolet  Silverado 2500
1996 - 1998  GMC  C1500 Truck
1996 - 1999  GMC  C1500 Truck
1996 - 1998  GMC  C2500 Truck
1996 - 2000  GMC  C3500 Truck
1996 - 2000  GMC  C2500 Truck
1996 - 1998  GMC  K1500 Truck
1996 - 1998  Chevrolet  K2500 Truck
1996 - 2000  Chevrolet  K2500 Truck
1996 - 1998  Chevrolet  K1500 Truck
1996 - 1999  Chevrolet  K1500 Truck
1996 - 1999  Chevrolet  Tahoe
1996 - 2002  Chevrolet  S10 Pickup
1996 - 2000  Chevrolet  K3500 Truck
2001 - 2002  GMC  Sierra 1500 HD
1996 - 1999  Chevrolet  Suburban C1500
1996 - 1999  Chevrolet  Suburban K1500
2000 - 2002  Chevrolet  Suburban 1500
2000 - 2002  Chevrolet  Suburban 2500
2001 - 2002  Chevrolet  Silverado 2500 HD
2001 - 2002  GMC  Sierra 2500 HD
1996 - 1999  GMC  Suburban C1500
1996 - 1999  GMC  Suburban K1500
1997 - 1999  GMC  Suburban C2500
1997 - 1999  GMC  Suburban K2500
1996 - 1999  Chevrolet  P30
1996 - 1999  GMC  P3500
1996 - 2002  Chevrolet  Blazer
1996 - 2001  GMC  Jimmy
2000 - 2002  GMC  Yukon XL 1500
2000 - 2002  GMC  Yukon XL 2500

Shop Products


93-05 Acura, GM, Honda, Isuzu Multifit EGR Valve

EGR Valve DIY Solutions ESS00242

Part Details:
  • Yes
  • Electrical
  • Electronic
$62.95

How to Replace EGR Valve Vacuum Modulator 2001-03 Mercury Mountaineer

How to repair, install, fix, change or replace a failing, worn out, or defective EGR vacuum valve on 02, 03 Ford Explorer or Mercury Mountaineer.

Share on:
Go To Top

Same Day Shipping

Need your part faster? Choose expedited shipping at checkout.

Guaranteed To Fit

Highest quality, direct fit replacement auto parts enforced to the strictest product standards.

USA Customer Support

Exceeding customers' expectations, our team of passionate auto enthusiasts are here to help.

Instructional Video Library

Thousands of how-to auto repair videos to guide you step-by-step through your repair.