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How to Replace Upper Radiator Fan Shroud 2002-06 Chevy Suburban 1500 V8 5-3L
Created on:
Tools used
Flat Blade Screwdriver
Ratchet
Trim Tool Set
10mm Socket
1. Removing the Air Intake
Loosen the hose clamp after the MAF sensor
Twist the boot from the MAF sensor
Remove the hose clamp at the throttle bottle
Disconnect the hoses from their clamps
Remove the intake runner
2. Removing the Radiator Fan Shroud
Pop out the hose clamp
Remove the hose from the clamp
Remove the two 10mm screws at the top of the fan shroud
Pop out the trim buttons from the shroud
Lift the shroud up and out
3. Installing the Upper Radiator Fan Shroud
Insert the shroud into place
Press on the trim buttons
Tighten the two 10mm screws to the shroud
Press the hose into its clamps
4. Installing the Air Intake
Insert the intake tubing into place
Tighten the hose clamp to the MAF sensor and the throttle
Clip in the hoses
Hi, I'm Mike from 1AAuto. We've been selling auto parts for over 30 years! We're dedicated to delivering quality auto parts, expert customer service, and fast and free shipping, all backed by our 100% satisfaction guarantee. So visit us at 1AAuto.com, your trusted source for quality auto parts.
In this video, we're going to be working with our 2002 Chevy Suburban. We're going to show you how to remove and replace your vehicle's upper fan shroud for the radiator.
If you like this video, please click subscribe. We have a ton more information on this and many other vehicles, and if you need this part for your car, you can follow the link down in the description over to 1AAuto.com.
Here are the items you'll need for this repair.
Loosen the hose clamp just after the mass air flow sensor. This is going to be the second one back from your air box. We'll do this using a flat blade screwdriver. Wiggle and twist the boot to release it from the mass air flow sensor. You may need to use your screwdriver to help peel it back here. These tend to get stuck on pretty good. We'll also remove the one at the throttle body. We'll need to disconnect the hoses from their clamps here. You can either try prying it out there, or there's also a little clamp at the bottom here that you should be able to compress, pop loose with a flat blade, and remove the intake runner from the vehicle.
We'll pop this hose clamp out with a flat blade screwdriver and remove the hose. Remove the two 10 millimeter screws at the top of the fan shroud with a 10 millimeter socket and ratchet. We're going to use our trim tool from 1A Auto to pop these up. You can also do it with a flat blade screwdriver or pair of side cutters. You don't have to remove the center pin fully, just pop it up and wiggle the rest of the pin out. There's one at the back on each side like you saw there and then another one here up by the radiator. That one also has a twin on the opposite side. Pull back and lift out the upper radiator shroud.
Lift up on the upper radiator hose and reinstall the upper fan shroud. There are two little pins, one on each side that'll help you to align everything, and then we'll reinstall our four plastic clips by popping the base in and then locking the center pin down. Reinstall the two 10 millimeter screws at the top. Tighten them down with a 10 millimeter socket and ratchet. Reinstall the hoses back into their clips.
Reinstall the intake tubing. It's easiest to set it onto the throttle body. Reengage the hoses into their clips and then get the boot over the air box. Then tighten down both clamps with a flat blade screwdriver.
Thanks for watching. Visit us at 1AAuto.com for quality auto parts, fast and free shipping, and the best customer service in the industry.
RFA90335
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