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How to Replace Blower Motor with Fan Cage 2002-05 Mercury Mountaineer

Created on: 2014-10-15

How to repair, install, fix, change or replace a bad or broken blower motor on 02, 03, 04, 05 Mercury Mountaineer or Ford Explorer.

  1. step 1 :Removing the Blower Motor
    • Remove the 8mm bolt from the blower motor
    • Disconnect the blower motor harness
    • Remove the four 8mm bolts from the blower motor
    • Twist and remove the blower motor and gasket
  2. step 2 :Installing the Blower Motor
    • Line up the gasket on the blower motor with the four holes
    • Push the blower motor into place
    • Tighten the four 8mm bolts to the blower motor
    • Connect the blower motor harness
    • Tighten the 8mm bolt to the blower motor

Tools needed

  • 8mm Socket

    Ratchet

    Flashlight

Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.

Hi, I'm Mike from 1A Auto. I hope this how-to video helps you out, and next time you need parts for your vehicle, think of 1AAuto.com. Thanks!

In this video, we're going to show you how to replace the heater and air conditioner blower motor. This is a 2003 Mercury Mountaineer. This procedure is the same for 2002 to 2005 Mountaineer, Explorer, and Aviator. You're going to need a new blower motor from 1AAuto.com and an 8mm socket and ratchet and a flashlight will help you, too.

For removing your blow motor, you want to just come all the way back here and just remove this 8mm bolt. Once that's removed, just let this fall down and you want to remove this bolt, this bolt, this one, and the fourth one right back here. Before you do that, just pull on this tab and pull the harness free, and then we'll just fast forward as Mike removes those four bolts.

Twist the blower motor and pull it down and pull the harness out and around it. Then you want to just turn it so the part that sticks out in the back is coming out around the harness, and pull it down and out. Make sure you remove this gasket as well.

On the right is the old blower motor; on the left is the new one from 1A Auto. You can see they're identical, and they'll fit exactly the same.

Take your new blower motor, and you want to line up the gasket with these four holes. Once you get it lined up, just bead it up into place, just up and around those harnesses, and then twist it back, and those holes should be lined up. Just replace those bolts, and you want to just start them by hand and then tighten them with your socket and ratchet.

Whenever you're tightening bolts into plastic, be careful not to over tighten them. You don't want to strip the plastic out. Now replace this bolt, feed it back into place, and once you get it lined up, you can just tighten it up with your socket and ratchet. Then just reconnect your harness and you're all set.

We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.

2002 - 2005  Ford  Explorer
2003 - 2005  Lincoln  Aviator
2002 - 2005  Mercury  Mountaineer

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